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I/O Controllers

 
 

In cases that do not require human interfacing, limited or remote due to inaccessibility, core intelligence can be combined with centralized electric I/O. By using a high number of sensors and actuators, this approach can limit costs and the complication of large cabling bundles on your machine. For high throughput, low latency I/O, which has the processing power close to where the action is taking place, will prevent additional delays and complexity in avoidable communication channels, providing physically short feedback paths and control loops.

And even if core intelligence is remote, local processing can preprocess sensor data or close fast feedback loops, creating a structured implementation of distributed intelligence.

 

Case study Industrial Machine IO controller:

Communication:

IEEE802.3 10Base-T Ethernet

CANbus

RS232 serial interface

Electrical IO:

32 digital inputs 24V

32 24V/3A voltage free outputs

4 analog inputs (-10~10V / 12bits)

8 analog outputs (-10~10V / 12 bits)

6 SSI encoder inputs

Intelligence:

150Mhz 32bit DSP

128kB Flash / 36kB RAM

SW platform:

Native C application library

 

Case study IBR7 rapier drive IO board:


Communication:

High speed SPI control bus

Electrical IO:

15 4Amps bipolar stepper motor drive

1 brushless dc motor drive

12 digital inputs

2 12bit DAC outputs

Intelligence:

16Mhz 8 bit controller

FPGA based low level stepper motor sequencer